一文解析透徹噴砂房的結構組成和工作原理
以下是關于噴砂房的說明介紹:
The following is an introduction to the sandblasting room:
結構組成
structural composition
- 房體:多由鋼板焊接而成,骨架為門架式,門架間用交叉連接桿連接,通過地腳螺栓安裝在地面,門架兩面蒙薄鋼板并噴漆,內部常粘貼耐磨橡膠板以提高使用壽命。- 噴砂系統:包含噴砂罐、噴槍等,可根據工藝要求選擇人工或自動噴砂方式,噴砂罐壓力、流量可調節,能同時配備多把噴槍工作。- 磨料回收裝置:氣力輸送式通過風機、蜂窩地板、磨料槽、分選器等將磨料回收再利用;機械輸送式則依靠螺旋輸送機、提升機等實現磨料的回收循環。- 通風除塵裝置:由風機、過濾器等組成,保證噴砂房內每小時通風次數不少于50次,使通風風量達到一定標準,以維持良好的能見度和工作環境。- 電控裝置:用于控制噴砂房內各設備的運行,實現自動化操作,提高工作效率和安全性。
-Room body: It is mostly welded from steel plates, with a frame of portal type. The portal frames are connected by cross connecting rods and installed on the ground through anchor bolts. The two sides of the portal frames are covered with thin steel plates and painted, and wear-resistant rubber plates are often pasted inside to improve their service life. -Sandblasting system: including sandblasting tank, spray gun, etc., manual or automatic sandblasting mode can be selected according to process requirements. The pressure and flow rate of the sandblasting tank can be adjusted, and multiple spray guns can be equipped to work at the same time. -Abrasive recycling device: Pneumatic conveying system uses fans, honeycomb floors, abrasive tanks, separators, etc. to recycle and reuse abrasives; Mechanical conveying relies on screw conveyors, elevators, etc. to achieve the recycling and circulation of abrasives. -Ventilation and dust removal device: composed of fans, filters, etc., to ensure that the ventilation frequency in the sandblasting room is not less than 50 times per hour, so that the ventilation volume reaches a certain standard to maintain good visibility and working environment. -Electric control device: used to control the operation of various equipment in the sandblasting room, achieve automated operation, and improve work efficiency and safety.
工作原理
working principle
以氣力輸送房為例,風機通過蜂窩地板將磨料、粉塵、氣流全部吸到磨料集中過濾器,含粉塵氣體經過濾,粉塵附著在過濾器外壁,干凈氣體一部分排出廠房外,一部分循環到噴砂房內。磨料及重粉塵繼續經過磨料槽到分選器,經調節芯體改變氣流通道截面,實現粉塵和磨料的分離,分離出的純凈磨料通過篩孔進入指定料斗到噴砂罐再循環使用。
Taking the pneumatic conveying room as an example, the fan sucks all abrasives, dust, and airflow into the abrasive concentration filter through the honeycomb floor. The dust containing gas is filtered, and the dust adheres to the outer wall of the filter. A part of the clean gas is discharged outside the factory room, and a part is circulated into the sandblasting room. Abrasive and heavy dust continue to pass through the abrasive tank to the sorter, where the core body is adjusted to change the cross-sectional area of the airflow channel, achieving the separation of dust and abrasive. The separated pure abrasive enters the designated hopper through sieve holes and is recycled in the sandblasting tank.
分類
classification
- 按磨料回收方式分:有機械回收式噴丸房和人工回收式噴丸房。- 按氣流組織型式分:有橫向抽風噴砂房、縱向抽風噴砂房和上送下回噴砂房。- 按所噴涂層分:有底漆噴砂房、面漆噴砂房和其他特殊要求的噴砂房。- 按本身結構分:有干式噴砂房、濕式噴砂房和開放式噴砂房。
-According to the method of abrasive recovery, there are mechanical recovery shot blasting rooms and manual recovery shot blasting rooms. -According to the type of airflow organization, there are horizontal exhaust sandblasting rooms, vertical exhaust sandblasting rooms, and upward return sandblasting rooms. -According to the sprayed layer, there are three types of sandblasting rooms: primer sandblasting room, topcoat sandblasting room, and other sandblasting rooms with special requirements. -According to their own structure, there are dry sandblasting rooms, wet sandblasting rooms, and open sandblasting rooms.
應用領域
Application field
- 金屬加工:用于大型鑄件、工業鍋爐、船舶修造、工程機械等表面去氧化皮和除銹,為后續涂裝等工藝提供良好基礎。- 玻璃加工:可對玻璃產品進行拋光、霧化、磨砂等處理,改善其外觀和觸感。- 模具處理:對模具表面進行氬光霧面處理、圖文制作及清理,不傷及模具表面,保證模具精度。
-Metal processing: used for surface oxidation and rust removal of large castings, industrial boilers, shipbuilding, engineering machinery, etc., providing a good foundation for subsequent painting processes. -Glass processing: Glass products can be polished, atomized, frosted, and other treatments to improve their appearance and texture. -Mold treatment: Perform argon light mist treatment, graphic and text production, and cleaning on the surface of the mold to avoid damaging the mold surface and ensure mold accuracy.
優勢
advantage
- 提高表面質量:有效清除物體表面的污垢、氧化物等,提高表面光潔度。- 增強附著力:使物體表面形成微小凹凸,增加摩擦系數和附著力,提升涂層耐久性。- 延長使用壽命:去除表面的氧化物和腐蝕物質,減緩物體腐蝕速度,延長使用壽命。- 提高生產效率:能快速處理大量工件,提高加工速度和生產效率。
-Improve surface quality: effectively remove dirt, oxides, etc. from the surface of objects, and improve surface smoothness. -Enhance adhesion: Form small bumps and depressions on the surface of the object, increase friction coefficient and adhesion, and improve coating durability. -Extend service life: Remove surface oxides and corrosive substances, slow down the corrosion rate of objects, and extend service life. -Improve production efficiency: able to quickly process a large number of workpieces, improve processing speed and production efficiency.
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