一、在實(shí)際工業(yè)生產(chǎn)中，自動(dòng)式拋丸機(jī)通過(guò)自動(dòng)化輸送系統(tǒng)實(shí)現(xiàn)工件的連續(xù)處理，無(wú)需人工頻繁搬運(yùn)工件。工作時(shí)，拋丸器將 0.1~1.5mm 的彈丸高速拋向工件表面，經(jīng)過(guò)處理的工件表面會(huì)形成合適的粗糙度，不僅讓外觀更整潔美觀，還能通過(guò)改變表面壓應(yīng)力增強(qiáng)工件的耐用性，延長(zhǎng)其在后續(xù)使用中的壽命。

　　1、 In actual industrial production, automatic shot blasting machines achieve continuous processing of workpieces through automated conveying systems, without the need for frequent manual handling of workpieces. During operation, the shot blasting machine rapidly throws 0.1-1.5mm pellets onto the surface of the workpiece. The treated surface of the workpiece forms a suitable roughness, which not only makes the appearance cleaner and more beautiful, but also enhances the durability of the workpiece by changing the surface compressive stress, extending its service life in subsequent use.

　　從應(yīng)用場(chǎng)景來(lái)看，設(shè)備在齒輪加工廠(chǎng)里，能快速清理齒輪表面的氧化皮；在鑄造車(chē)間，可高效去除鑄件上的毛刺和殘砂；在建筑構(gòu)件生產(chǎn)中，對(duì)鋼材表面進(jìn)行強(qiáng)化處理，提升其抗腐蝕能力。無(wú)論是中小型鑄鍛件，還是細(xì)長(zhǎng)的軸類(lèi)零件、薄壁的殼體零件，只要不宜碰撞，它都能穩(wěn)妥處理。

　　From the perspective of application scenarios, the equipment can quickly clean the oxide scale on the surface of gears in gear processing plants; In the casting workshop, burrs and residual sand on castings can be efficiently removed; In the production of building components, steel surfaces are strengthened to enhance their corrosion resistance. Whether it is small and medium-sized castings and forgings, slender shaft parts, or thin-walled shell parts, as long as they are not suitable for collision, they can be handled safely.

　　實(shí)際操作中，拋丸室的尺寸可根據(jù)工廠(chǎng)常加工工件的大小靈活選擇，多個(gè)拋頭配合工作，能同時(shí)處理多件工件，承載量完全能滿(mǎn)足批量生產(chǎn)的需求。工人只需將工件整齊擺放在輸送帶上，按下啟動(dòng)按鈕，設(shè)備就會(huì)自動(dòng)完成拋丸、清理粉塵和殘余丸料的全過(guò)程，整個(gè)流程通常 5-7 分鐘就能完成，大大節(jié)省了人工成本，提高了生產(chǎn)節(jié)奏。

　　In practical operation, the size of the shot blasting chamber can be flexibly selected according to the size of the workpieces commonly processed by the factory. Multiple polishing heads work together to process multiple workpieces simultaneously, and the load-bearing capacity can fully meet the needs of mass production. Workers only need to neatly place the workpieces on the conveyor belt, press the start button, and the equipment will automatically complete the entire process of shot blasting, cleaning dust and residual shot materials. The entire process usually takes 5-7 minutes to complete, greatly saving labor costs and improving production pace.

　　二、自動(dòng)式拋丸機(jī)在實(shí)際使用中的特點(diǎn)：

　　2、 The characteristics of automatic shot blasting machine in practical use:

　　1.機(jī)身采用工業(yè)級(jí)耐用鋼材，能承受長(zhǎng)期高強(qiáng)度作業(yè)的磨損，機(jī)體內(nèi)側(cè)的耐磨護(hù)板在經(jīng)過(guò)半年到一年的使用后，若出現(xiàn)局部磨損可單獨(dú)更換，不用整體更換，降低了維護(hù)成本；

　　1. The body is made of industrial grade durable steel, which can withstand the wear and tear of long-term high-intensity operations. The wear-resistant protective plate on the inside of the body can be replaced separately if there is local wear after six months to a year of use, without the need for overall replacement, reducing maintenance costs;

　　2.自動(dòng)化進(jìn)出料系統(tǒng)與工廠(chǎng)的生產(chǎn)線(xiàn)銜接順暢，工件從生產(chǎn)線(xiàn)直接進(jìn)入拋丸機(jī)，處理完成后自動(dòng)送回下一道工序，減少了中間轉(zhuǎn)運(yùn)環(huán)節(jié)，尤其在大批量生產(chǎn)時(shí)，效率提升明顯；

　　2. The automated feeding and unloading system is smoothly connected to the factory's production line. Workpieces are directly fed into the shot blasting machine from the production line, and after processing, they are automatically sent back to the next process, reducing intermediate transportation links. Especially in large-scale production, efficiency is significantly improved;

　　3.拋丸室的密閉設(shè)計(jì)在實(shí)際使用中能有效避免丸料飛濺到車(chē)間地面，保持作業(yè)環(huán)境整潔，也減少了丸料的浪費(fèi)；

　　The sealed design of the shot blasting room can effectively prevent the splashing of shot materials onto the workshop floor in practical use, maintain a clean working environment, and reduce the waste of shot materials;

　　4.拋丸器的流量控制裝置在處理不同厚度的工件時(shí)很實(shí)用，比如處理薄鋼板時(shí)調(diào)小丸料流量，避免工件變形，處理厚鑄件時(shí)調(diào)大流量，確保清理干凈；

　　4. The flow control device of the shot blasting machine is very practical when dealing with workpieces of different thicknesses. For example, when dealing with thin steel plates, adjust the flow rate of the shot blasting material to small to avoid workpiece deformation, and when dealing with thick castings, adjust the flow rate to large to ensure cleanliness;

　　5.鋼丸回收系統(tǒng)在車(chē)間連續(xù)生產(chǎn)時(shí)發(fā)揮著重要作用，光電感應(yīng)裝置會(huì)在鋼丸不足時(shí)及時(shí)報(bào)警，提醒工人補(bǔ)充，避免因缺料導(dǎo)致設(shè)備空轉(zhuǎn)影響生產(chǎn)進(jìn)度；

　　5. The steel shot recycling system plays an important role in continuous production in the workshop. The photoelectric sensing device will promptly alarm when the steel shot is insufficient, reminding workers to replenish and avoiding equipment idling due to material shortage that affects production progress;

　　6.分選器能將可回收的鋼丸和雜質(zhì)徹底分離，分離出的干凈鋼丸可直接再次使用，雜質(zhì)則被集中收集處理，符合工廠(chǎng)的物料循環(huán)利用需求；

　　6. The sorter can completely separate recyclable steel balls and impurities, and the clean steel balls separated can be directly reused, while impurities are collected and processed centrally, meeting the material recycling needs of the factory;

　　7.濕式除塵設(shè)備在粉塵較多的鑄造車(chē)間尤為適用，能有效降低車(chē)間粉塵濃度，保障工人的呼吸健康，且日常只需定期換水，維護(hù)簡(jiǎn)單，不會(huì)因頻繁更換備件影響生產(chǎn)；

　　7. Wet dust removal equipment is particularly suitable in casting workshops with high levels of dust, which can effectively reduce the concentration of dust in the workshop, ensure the respiratory health of workers, and only require regular water changes in daily life. It is easy to maintain and will not affect production due to frequent replacement of spare parts;

　　8.觸摸顯示屏操作界面對(duì)新員工很友好，動(dòng)畫(huà)導(dǎo)引清晰展示了每個(gè)操作步驟，即使是剛上崗的工人，經(jīng)過(guò)簡(jiǎn)單培訓(xùn)也能熟練操作，減少了誤操作的可能性；

　　8. The touch screen operation interface is very friendly to new employees, with clear animation guidance showing each operation step. Even newly employed workers can proficiently operate it after simple training, reducing the possibility of misoperation;

　　9.設(shè)備上的安全提示標(biāo)簽在車(chē)間嘈雜環(huán)境中格外醒目，比如 “開(kāi)機(jī)時(shí)禁止打開(kāi)艙門(mén)” 的警示，能時(shí)刻提醒工人注意安全，維護(hù)要點(diǎn)標(biāo)簽則方便維修人員快速找到需要檢查的部件；

　　9. The safety warning labels on the equipment are particularly prominent in the noisy environment of the workshop, such as the warning "Do not open the cabin door when turning on", which can always remind workers to pay attention to safety. The maintenance key labels facilitate maintenance personnel to quickly find the parts that need to be inspected;

　　10.直聯(lián)傳動(dòng)的電機(jī)在實(shí)際運(yùn)行中噪音小，不像皮帶傳動(dòng)那樣容易出現(xiàn)打滑現(xiàn)象，也不用頻繁調(diào)整鏈條松緊，減少了設(shè)備停機(jī)維修的時(shí)間，保證了生產(chǎn)線(xiàn)的連續(xù)運(yùn)轉(zhuǎn)。

　　10. The direct drive motor has low noise during actual operation, unlike belt drive which is prone to slipping, and does not require frequent adjustment of chain tension, reducing equipment downtime for maintenance and ensuring the continuous operation of the production line.

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