車間焊接煙塵如何處理--焊煙除塵設備的選型指南
目前焊接行業存在焊接環境的臟亂差的問題。而隨著環保監督力度不斷加強,工人以及工廠周邊居民對生活質量的訴求不斷提高,焊接環境的改善已經成了工廠亟待解決的問題。所以焊接煙塵凈化是環保行業重點主題之一。
At present, there is a problem of dirty and messy welding environment in the welding industry. With the continuous strengthening of environmental supervision and the increasing demand for quality of life among workers and residents around the factory, improving the welding environment has become an urgent problem that the factory needs to solve. So welding smoke purification is one of the key themes in the environmental protection industry.
焊接車間工況多種多樣,有自動焊接手工焊接還有機器人焊接,焊接工件的尺寸也大小不一,那該如何選擇凈化方式呢?一起來看下。
There are various working conditions in the welding workshop, including automatic welding, manual welding, and robot welding. The size of the welded workpieces also varies. So, how to choose the purification method? Let's take a look together.
01抵近式,吸氣臂源頭收集
01 Close up type, suction arm source collection
吸氣臂式焊接煙塵凈化系統針對于焊接點位集中,焊接工位固定的焊接工況,可以采用萬向吸氣臂式。吸氣臂可萬向擺動,任意懸停,可以根據焊接點位調整吸罩位置,在焊接作業時移動吸氣臂至焊接點即可抽吸焊接產生的煙塵,從而實現在塵源點近距離收集。
The suction arm type welding smoke purification system can adopt a universal suction arm type for welding conditions with concentrated welding points and fixed welding stations. The suction arm can swing and hover freely, and the position of the suction hood can be adjusted according to the welding point. During welding operations, moving the suction arm to the welding point can suction the smoke and dust generated by welding, thus achieving close collection at the dust source point.
適用于有固定位置的手工焊接工況或預留煙道的焊接專機
Suitable for manual welding conditions with fixed positions or welding machines with reserved flues
02覆蓋式,頂吸罩上方收集
02 Covering type, collected above the top suction hood
頂吸罩式焊接煙塵凈化系統針對焊接工位較固定,無行車或少行車參與的情況可采用頂吸罩式焊煙凈化系統,頂吸罩覆蓋焊接加工區域,籠罩焊接工件及焊接設備,焊接煙塵被抽吸后經管道到達除塵器過濾凈化。適用于焊接專機、焊接機器人、手工焊接等焊接位置固定的區域
The top suction hood welding smoke purification system can be used for situations where the welding station is relatively fixed and there is little or no crane participation. The top suction hood covers the welding processing area, covers the welding workpiece and welding equipment, and the welding smoke is sucked through the pipeline to reach the dust collector for filtration and purification. Suitable for areas with fixed welding positions such as welding machines, welding robots, and manual welding
03可移動覆蓋式頂吸罩
03 Mobile covered top suction hood
移動式頂吸罩焊煙凈化系統針對焊接工位規律性移動、旋轉(如:自動焊接機器人),行車參與少或周期長。其他無法外置凈化器的場所可采用多功能除塵器+移動式頂吸罩來收集焊接煙塵。在焊接作業時頂吸罩跟隨機器人移動覆蓋焊接工件和機器人,焊接產生的煙塵被抽吸進入一旁的多功能除塵器,煙塵經凈化后潔凈空氣室內排放。適用于焊接機器人或工件需要經常移動的焊接區域
The mobile top suction hood welding smoke purification system is designed for the regular movement and rotation of welding stations (such as automatic welding robots), with minimal or long driving participation. In other places where an external purifier cannot be used, a multifunctional dust collector and a mobile top suction hood can be used to collect welding fumes. During welding operations, the top suction hood follows the robot to move and cover the welded workpiece and robot. The smoke generated during welding is sucked into the nearby multifunctional dust collector, and the smoke is purified before being discharged into the clean air chamber. Suitable for welding areas where welding robots or workpieces require frequent movement
04整體除塵,吹吸除塵系統
04 Integrated dust removal, blowing and suction dust removal system
車間整體吹吸循環除塵系統針對大型工件的焊接,會存在焊接工件無固定位置,且焊接位置無法固定的情況,針對此類情況可以采用車間自循環式凈化一體機。設備吸入煙塵氣體后吹出潔凈空氣,帶動車間空氣循環,完成車間內的整體通風除塵。
The overall blowing and suction circulation dust removal system in the workshop is designed for welding large workpieces. There may be situations where the welded workpiece has no fixed position and the welding position cannot be fixed. For such situations, a workshop self circulating purification integrated machine can be used. After inhaling smoke and dust gas, the equipment blows out clean air, driving the air circulation in the workshop and completing the overall ventilation and dust removal in the workshop.
適用于焊接位置無法固定,焊接工件較大(如鋼結構加工車間,造船造車)等工況
Suitable for working conditions where the welding position cannot be fixed and the welded workpiece is large (such as steel structure processing workshops, shipbuilding and vehicle manufacturing)
05伸展靈活,伸縮房除塵系統
05 Flexible Extension, Expansion Room Dust Removal System
伸縮房式焊接煙塵凈化系統針對大型工件焊接,可能工件的挪動需要采用天車牽引,且區域過小在無焊接任務的情況下焊接區域需挪做他用。這種工況通常可以采用伸縮房式抽塵凈化。伸縮房使用時展開包圍焊接區域,焊接在內部進行,煙塵被抽吸進入除塵器過濾凈化,作業結束后伸縮房折疊,露出焊接區域和焊接工件,方便工間轉移。
The telescopic welding smoke purification system is designed for welding large workpieces. The movement of the workpiece may require the use of overhead crane traction, and the welding area may be too small to be used for other purposes without welding tasks. This type of working condition can usually be treated with a telescopic room style dust extraction and purification. When using the telescopic room, the surrounding welding area is unfolded and the welding is carried out internally. The smoke and dust are sucked into the dust collector for filtration and purification. After the operation is completed, the telescopic room is folded to expose the welding area and workpiece, making it convenient for transfer between workstations.
適用于大型工件/異型工件焊接、或天車轉移工件工況。
Suitable for welding large/irregular workpieces, or transferring workpieces with overhead cranes.
06全包圍,焊接房式除塵系統
06 Fully enclosed, welding room style dust removal system
焊接房式煙塵凈化系統針對自動焊接機器人,焊接工位固定,焊接煙塵產生量大,作業自動化程度高的的焊接工況,可以采用焊接房式煙塵凈化系統,焊接房包圍加工區域,焊煙被從房頂抽吸進入除塵器凈化過濾,煙塵無法外散。
The welding room type smoke and dust purification system is designed for automatic welding robots, fixed welding stations, high levels of welding smoke and dust generation, and highly automated welding conditions. The welding room type smoke and dust purification system can be used, with the welding room surrounding the processing area. The welding smoke is drawn from the roof into the dust collector for purification and filtration, and cannot be dispersed.
適用于焊接機器人有固定位置且焊接煙塵產生量大的工況
Suitable for working conditions where welding robots have fixed positions and generate a large amount of welding fumes
07移動式凈化,焊煙凈化器
07 Mobile Purification, Welding Smoke Purifier
移動式焊煙凈化器針對于焊接點位分散焊接無固定位置的可采用焊煙凈化器收集凈化。焊煙凈化器帶有輪子和吸氣臂,可移動至焊接區域從焊接源頭抽吸焊接煙塵,焊接煙塵經設備凈化后潔凈空氣達標排放
Mobile welding smoke purifier can be used to collect and purify welding smoke for scattered welding points without fixed positions. The welding smoke purifier is equipped with wheels and a suction arm, which can be moved to the welding area to suck welding smoke from the welding source. The welding smoke is purified by the equipment and the clean air meets the standard for emission
適用于無固定位置、焊接煙塵量小的手工焊接工況
Suitable for manual welding conditions with no fixed position and low welding fumes
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