焊接作為一種金屬加熱方式，在建筑、機(jī)械制造、汽車生產(chǎn)等行業(yè)運(yùn)用非常廣泛，但同時(shí)也會(huì)產(chǎn)生大量有害的氣體，尤其是在通風(fēng)條件較差的工廠車間里，焊接煙塵的濃度會(huì)大大提高，會(huì)對(duì)工人的身體產(chǎn)生極大的損害。焊接煙塵粒子的直徑小、粘性大、溫度高，鼻毛、鼻粘膜起不到阻擋作用，會(huì)直接侵入到肺組織，造成塵肺病，如果進(jìn)入血液就會(huì)造成中毒，比如氫中毒與錳中毒。

　　Welding, as a metal heating method, is widely used in industries such as construction, machinery manufacturing, and automobile production. However, it also generates a large amount of harmful gases, especially in poorly ventilated factory workshops where the concentration of welding fumes can greatly increase, causing great harm to workers' health. Welding smoke particles have a small diameter, high viscosity, and high temperature, and nasal hair and mucous membranes cannot act as barriers. They can directly invade lung tissue, causing pneumoconiosis. If they enter the bloodstream, they can cause poisoning, such as hydrogen poisoning and manganese poisoning.

　　一個(gè)工人一天可產(chǎn)生60-150g焊煙，粉塵量非常大。焊煙凈化設(shè)備是一種新型工業(yè)環(huán)保廢氣處理設(shè)備，通常用于電焊、氬弧焊、二保焊及其他焊接場(chǎng)所，起到保護(hù)環(huán)境，保護(hù)工人身體健康的目的。

　　A worker can produce 60-150g of welding smoke per day, with a very large amount of dust. Welding smoke purification equipment is a new type of industrial environmental protection waste gas treatment equipment, usually used in welding, argon arc welding, secondary protection welding and other welding sites, to protect the environment and the health of workers.

　　焊煙凈化設(shè)備主要分為移動(dòng)式焊煙凈化設(shè)備和集中式中央焊煙除塵設(shè)備（以下簡(jiǎn)稱集中式焊煙除塵設(shè)備）兩大類。那么，兩者有什么區(qū)別呢？

　　Welding smoke purification equipment is mainly divided into two categories: mobile welding smoke purification equipment and centralized central welding smoke dust removal equipment (hereinafter referred to as centralized welding smoke dust removal equipment). So, what is the difference between the two?

　　移動(dòng)式焊煙凈化設(shè)備移動(dòng)式焊煙凈化設(shè)備，是針對(duì)各種工業(yè)需求設(shè)計(jì)的移動(dòng)式高效凈化設(shè)備，按照其工作臂的個(gè)數(shù)及系統(tǒng)方式、清灰方式等，一般可以分為四大類，單臂移動(dòng)式焊煙凈化設(shè)備，雙臂移動(dòng)式焊煙凈化設(shè)備，移動(dòng)單臂脈沖焊煙凈化設(shè)備，移動(dòng)雙臂脈沖焊煙凈化設(shè)備，適用于局部焊接煙塵的處理，根據(jù)不同的工作地點(diǎn)及方式選用不同型號(hào)的活動(dòng)臂管和排氣風(fēng)機(jī)。移動(dòng)式焊煙凈化設(shè)備有移動(dòng)靈活平穩(wěn)、體積小、煙塵捕獲率高、操作簡(jiǎn)單、后續(xù)維修費(fèi)用低等特點(diǎn)。集中式焊煙凈化設(shè)備集中式焊煙除塵設(shè)備采用除煙主機(jī)，利用管路與焊接臂相連的方式來(lái)處理煙塵，適合于焊接工位較多、較為集中的煙塵凈化。集中處理不占用工廠空間，整體布局美觀，使用便利。凈化主機(jī)采用PLC控制，脈沖自動(dòng)反吹洗集塵，維護(hù)方便。相比移動(dòng)式焊煙凈化設(shè)備，集中式焊煙除塵設(shè)備的適應(yīng)程度更高。

　　Mobile welding smoke purification equipment is a mobile and efficient purification equipment designed for various industrial needs. According to the number of working arms, system mode, and cleaning method, it can generally be divided into four categories: single arm mobile welding smoke purification equipment, double arm mobile welding smoke purification equipment, mobile single arm pulse welding smoke purification equipment, and mobile dual arm pulse welding smoke purification equipment. It is suitable for the treatment of local welding smoke and dust. Different models of movable arm pipes and exhaust fans are selected according to different working locations and methods. Mobile welding smoke purification equipment has the characteristics of flexible and stable movement, small size, high smoke and dust capture rate, simple operation, and low subsequent maintenance costs. Centralized welding smoke purification equipment. The centralized welding smoke dust removal equipment adopts a smoke removal host, which is connected to the welding arm through pipelines to treat smoke and dust. It is suitable for purifying smoke and dust in welding stations with many and concentrated locations. Centralized processing does not occupy factory space, the overall layout is beautiful, and it is easy to use. The purification host adopts PLC control, pulse automatic backwashing and dust collection, and is easy to maintain. Compared to mobile welding smoke purification equipment, centralized welding smoke dust removal equipment has a higher degree of adaptability.

　　移動(dòng)式焊煙凈化設(shè)備適合于焊接車間內(nèi)工位較少且工件較小的焊煙收集處理，不適用于工位多、工件大、或者機(jī)設(shè)備人焊接手臂工況。而集中式焊煙除塵設(shè)備可利用頂吸罩進(jìn)行機(jī)設(shè)備人焊接手臂的焊煙收集，也可對(duì)焊接機(jī)設(shè)備人工作站進(jìn)行全封閉或半封閉的收集，此外還可以進(jìn)行等離子切割、火焰切割等工藝上的除塵凈化。集中式焊接除塵設(shè)備更符合環(huán)保要求。

　　Mobile welding smoke purification equipment is suitable for collecting and processing welding smoke with few workstations and small workpieces in the welding workshop, and is not suitable for working conditions with multiple workstations, large workpieces, or machine operators welding arms. The centralized welding smoke and dust removal equipment can use a top suction hood to collect welding smoke from the welding arms of the machine equipment personnel, and can also collect welding smoke from the welding machine equipment manual workstation in a fully enclosed or semi enclosed manner. In addition, it can also perform dust removal and purification processes such as plasma cutting and flame cutting. Centralized welding dust removal equipment is more in line with environmental requirements.

　　現(xiàn)在的環(huán)評(píng)條件非常嚴(yán)峻，像某些工廠的焊接車間，如果有4個(gè)以上焊接工位，那么根據(jù)環(huán)評(píng)的條件，就必須安裝集中式焊煙除塵設(shè)備，這樣才能做到焊接煙塵治理的基本達(dá)標(biāo)。

　　The current environmental impact assessment conditions are very severe. For example, in some factories' welding workshops, if there are more than 4 welding stations, according to the environmental impact assessment conditions, centralized welding smoke and dust removal equipment must be installed in order to achieve basic standards for welding smoke and dust control.

　　那么集中式焊煙除塵設(shè)備到底有哪些特點(diǎn)，你的工廠真的需要這種設(shè)備嗎？來(lái)，我們一起了解下集中式焊煙除塵設(shè)備吧！

　　So what are the characteristics of centralized welding smoke and dust removal equipment, and does your factory really need this type of equipment? Let's learn about centralized welding smoke and dust removal equipment together!

　　集中式焊煙凈化設(shè)備工作原理焊接產(chǎn)生的煙塵廢氣經(jīng)吸氣罩、柔性吸氣臂瞬間收集后，由主管道進(jìn)入集中式焊煙除塵設(shè)備，柔性吸氣臂的骨架類似于人的手臂，能夠在吸氣臂長(zhǎng)度范圍內(nèi)的空間內(nèi)懸停。在吸氣罩的位置上設(shè)計(jì)了獨(dú)特的旋轉(zhuǎn)結(jié)構(gòu)，保證了吸氣罩能夠通過(guò)任意方位對(duì)準(zhǔn)焊接位置。

　　The working principle of centralized welding smoke purification equipment is that the smoke and exhaust gas generated by welding is instantly collected by the suction hood and flexible suction arm, and then enters the centralized welding smoke dust removal equipment through the main pipeline. The skeleton of the flexible suction arm is similar to a human arm and can hover in the space within the length range of the suction arm. A unique rotating structure has been designed at the position of the suction hood, ensuring that the suction hood can be aligned with the welding position in any orientation.

　　吸氣罩通過(guò)流體設(shè)計(jì)和氣流模擬，使吸氣臂能夠最大量和最大范圍的捕捉焊接過(guò)程中產(chǎn)生的煙塵。為了能夠完全捕捉一個(gè)工位上產(chǎn)生的所有粉塵，也可以設(shè)計(jì)成頂吸罩，一般外形為四棱臺(tái)形。

　　The suction hood utilizes fluid design and airflow simulation to enable the suction arm to capture the maximum amount and range of smoke and dust generated during the welding process. In order to fully capture all the dust generated at a workstation, it can also be designed as a top suction hood, usually in the shape of a quadrilateral.

　　煙塵收集后，煙塵廢氣在集中式焊煙除塵設(shè)備內(nèi)被高效凈化濾筒阻截凈化，部分大顆粒煙塵由于重力作用落入除塵設(shè)備下部的灰斗，另一部分小顆粒煙塵在風(fēng)機(jī)負(fù)壓作用下附著在濾件外側(cè)，脈沖閥在控制儀的控制下，每隔一定時(shí)間，自動(dòng)對(duì)系統(tǒng)濾件由里至外進(jìn)行反吹清灰，反吹過(guò)程中小顆粒粉塵落入灰斗內(nèi)收集，積累到一定量的粉塵后，需要外運(yùn)處理。潔凈的氣體穿過(guò)濾筒，進(jìn)入排氣口，在離心式通風(fēng)機(jī)的作用下由煙囪排入到大氣中。集中式焊煙凈化設(shè)備應(yīng)用領(lǐng)域集中式焊煙除塵設(shè)備廣泛用于汽車、冶金、電子、造船、重工、機(jī)械、鈑金、塑料、橡膠、鋼鐵、醫(yī)藥、軍工、造紙、煙草、化工、鐵路、玻璃等行業(yè)涉及的各種焊接、拋光、切割、打磨等工序中產(chǎn)生的焊接煙塵、打磨粉塵等作業(yè)的凈化治理。

　　After the collection of smoke and dust, the smoke and exhaust gas are efficiently purified and blocked by the filter cartridge in the centralized welding smoke and dust removal equipment. Some large particles of smoke and dust fall into the ash hopper at the bottom of the dust removal equipment due to gravity, while another part of small particles of smoke and dust adhere to the outside of the filter under the negative pressure of the fan. The pulse valve, under the control of the controller, automatically blows back the system filter from inside to outside at regular intervals to clean the dust. During the back blowing process, small particles of dust fall into the ash hopper and are collected. After accumulating a certain amount of dust, they need to be transported for treatment. The clean gas passes through the filter cartridge, enters the exhaust port, and is discharged into the atmosphere through the chimney under the action of the centrifugal fan. Centralized welding smoke purification equipment is widely used in various industries such as automotive, metallurgy, electronics, shipbuilding, heavy industry, machinery, sheet metal, plastics, rubber, steel, medicine, military, papermaking, tobacco, chemical, railway, glass, etc. It is widely used for the purification and treatment of welding smoke and polishing dust generated in various welding, polishing, cutting, polishing and other processes.

　　我們山東創(chuàng)杰智慧可根據(jù)用戶的特殊需求來(lái)設(shè)計(jì)安裝，具有完善的生產(chǎn)和安裝能力，特別是在工業(yè)廠房除塵、廢氣治理的安裝、調(diào)試、保養(yǎng)方面有多年的經(jīng)驗(yàn)，可提供從生產(chǎn)到安裝的一站式服務(wù)。

　　Our Shandong Chuangjie Wisdom can design and install according to the special needs of users, with complete production and installation capabilities, especially in the installation, commissioning, and maintenance of dust removal and exhaust gas treatment in industrial plants. We have many years of experience and can provide one-stop services from production to installation.

　　本文由 焊煙除塵設(shè)備  友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://www.qzxcdz.com/   真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

　　This article is a friendly contribution from Welding Smoke Dust Removal Equipment For more related knowledge, please click http://www.qzxcdz.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

上一篇：工業(yè)涂裝流水線：如何解決軌道車輛涂裝線中生產(chǎn)效率和產(chǎn)品質(zhì)量的矛盾？
下一篇：關(guān)于機(jī)器人涂裝線全面實(shí)施的思考